PC+ABS Smart Controller Housings

Oct. 21, 2026

PC ABS Smart Controller Housings

Customer Background

A Canadian product development company required 2,000 PC+ABS smart controller housings for market testing and functional validation.


Target

Deliver within 15 days while balancing appearance quality and development cost.


Challenges

  • Tight launch schedule

  • Production-level appearance requirements

  • Complex structure with deformation risk

  • Budget not suitable for production tooling


Kaierwo Solution

P20 rapid tooling to reduce upfront investment

Optimized snap-fit and gate design for improved stability

CNC + EDM precision tooling for complex features

MT texture and selective polishing for production-like appearance


Results

  • 2,000 sets delivered within 15 days

  • Yield improved from 92% to 98%

  • Tooling cost reduced by approximately 40%

  • Successfully transitioned to production tooling


We attach great importance to customers' needs for product quality and rapid production.

We always insist that meeting customers' needs is to realize our value!

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