We attach great importance to customers' needs for product quality and rapid production.
We always insist that meeting customers' needs is to realize our value!
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+86 133 9281 9446
+86 133 9281 9446
Dec. 24, 2025
Production-like appearance quality
Precise fit between headband and earcup housings
Consistent appearance and dimensions across multiple units
Support small-batch replication and fast delivery
| Industry | Consumer Electronics / Audio Devices | Project Introduction | This project focuses on the development of a headband headphone housing prototype for appearance validation, assembly testing, and pre-production presentation. The housing includes curved headband and earcup shells, requiring high visual consistency, glossy or transparent finishes, and reliable small-batch replication. |
| Equipment Name | Headband Headphone Housing Prototype Project | ||
| Material | ABS / ABS-like PU (vacuum casting) Aluminum alloy (CNC-machined master or structural parts) | ||
| Service/Process | CNC Machining (master models and critical structural parts) Vacuum Casting (small-batch housing replication) | Surface Treatment | Manual sanding Polishing Coating (transparent or high-gloss finish) |
Approximately 2 weeks, including CNC machining, vacuum casting, and surface finishing.
1.Complex curved headband prone to deformation
2.High surface quality requirements for transparent and glossy finishes
3.Consistent appearance and dimensions across multiple housings
1.CNC machining ensured dimensional accuracy and smooth master surfaces
2.Optimized silicone mold design improved vacuum casting stability
3.Standardized surface finishing ensured consistent appearance across all units
The final headphone housing prototypes demonstrated excellent appearance quality, precise assembly, and strong consistency, fully meeting the client’s needs for design review, testing, and pre-production validation.
We attach great importance to customers' needs for product quality and rapid production.
We always insist that meeting customers' needs is to realize our value!
